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Mumbai · Industrial Engineering · Est. 2024

AUTOMATE CONFIDENTLY. DELIVER PRECISELY.

End-to-end industrial automation — from PLC & SCADA systems and battery manufacturing lines to export-grade control panels and offshore Siemens engineering. Built to work.

⭐ Battery Manufacturing Lines PLC · SCADA · HMI Export Control Panels Special Purpose Machines Offshore Engineering
5
Engineering Pillars
Siemens
TIA Portal Specialist
UL+CE
Export Grade Panels
IEC ✓
Authorised Exporter
GSTIN: 27HGBPK3522H1Z3
IEC: HGBPK3522H
MSME Registered
UL Listed Panels
CE Marked Panels
IEC 60204 Compliant
IS 8623 Compliant
What We Do

BUILT BY ENGINEERS.
FOR ENGINEERS.

SMK Control is a Mumbai-based industrial engineering company delivering end-to-end automation systems from our base at Vikhroli Corporate Park. We are not a trading house that resells equipment — we are an engineering team that designs, builds, programs, and commissions complete systems.

Our founders bring direct shop-floor experience across battery manufacturing lines, PLC commissioning on live production plants, and SCADA systems in chemical and pharma environments. We understand your process before we automate it.

We serve Indian manufacturing companies and global OEM clients across the USA, Europe, and ANZ — all from Mumbai, all under one roof.

Get Free Consultation → View All Services
⚙️
PLC & SCADA
Siemens TIA Portal specialist. Multi-platform delivery.
🔋
Battery Lines
Slurry, electrolyte, EOL testing & traceability.
🗄️
Control Panels
UL Listed, CE Marked, IS 8623 manufacture.
🤖
SPM Machines
Custom-built from first principles. FAT included.
🌐
Offshore Eng.
Remote Siemens programming for global integrators.
📋
Documentation
FDS, SDS, FAT, O&M — every project, no exceptions.
Our Five Pillars

COMPREHENSIVE ENGINEERING
CAPABILITY

01
⚙️
Industrial Automation
From single machine control to plant-wide SCADA integration. Siemens TIA Portal specialists with multi-platform capability.
TIA Portal V15–V18 S7-1200/1500 WinCC Safety PLC SIL2/3 ISA-88 Batch
Explore →
02
🔋
Battery Manufacturing ⭐
India's battery demand grows 19× by 2035. We bring direct battery floor experience — slurry to formation cycling.
±0.1% Gravimetric EOL Testing BMS Integration Traceability
Explore →
03
🤖
Special Purpose Machines
Custom-engineered SPMs designed from first principles. Dispensing, filling, gauging, gantry — your cycle time, your spec.
Dispensing SPMs Filling Skids Gantry Systems IQ/OQ/PQ Ready
Explore →
04
🗄️
Export Control Panels
UL Listed (NFPA 79), CE Marked (IEC 60204-1), IS 8623 — export-grade quality at 60–70% of Western fabrication cost.
UL Listed CE Marked NFPA 79 MCC/PCC/APFC
Explore →
05
🌐
Offshore Engineering
Remote Siemens PLC & SCADA delivery for USA, Europe, ANZ integrators. NDA day one. 60–70% cost saving vs local rates.
TIA Portal Remote WinCC/Ignition NDA Protected IST Overnight
Explore →
📋
Every Project Includes
FDS · SDS · Drawings · FAT Protocol · Thermal Imaging · O&M Manual
Start Your Project →
01
Pillar 01
Industrial Automation

PLC · SCADA · HMI
INSTRUMENTATION

From a single dosing pump to a plant-wide SCADA managing 500 I/O points — we design, programme, and commission automation systems built for continuous industrial operation. Every system is structured, documented, and written to be maintained by your team. No black-box code. No vendor lock-in.

Discuss Your Project
// Technical Stack
PLC_PLATFORMSiemens S7-1200/1500/300/400
PROG_ENVTIA Portal V15–V18
MULTI_PLATFORMRockwell · Mitsubishi · Delta
SAFETY_PLCSIL 2 / SIL 3 capable
SCADAWinCC · Ignition · InTouch · iFix
PROTOCOLSProfinet · Profibus · Modbus TCP
IIoTOPC-UA Server / Client
BATCH_STDISA-88 Compliant
INSTRUMENTS4-20mA · HART · Foundation FF
STANDARDSIEC 60204 / IS 8623
⚙️ PLC Programming
  • Ladder, FBD, STL, SCL in TIA Portal
  • Safety PLC — F-CPU, F-IO modules
  • Structured modular code with commentary
  • Multi-axis servo & motion sequences
  • Alarm management & data logging
🖥️ SCADA & HMI
  • Siemens WinCC Professional & Unified
  • Ignition, InTouch, iFix multi-platform
  • Real-time dashboards for operators
  • Remote access via Sinema RC / VPN
  • OPC-UA integration with ERP/MES
🔄 Batch Automation
  • ISA-88 recipe-based batch management
  • Automated dosing, mixing, sequencing
  • 21 CFR Part 11 data integrity option
  • Full audit trail and batch reports
  • Pharma, chemical, food grade
📡 Instrumentation
  • Flow, level, pressure, temperature loops
  • HART commissioning and calibration
  • Foundation Fieldbus configuration
  • IS barrier selection and wiring
  • DCS/SCADA integration
🌐 Industrial Networking
  • Profinet, Profibus, Modbus TCP
  • OPC-UA server/client setup
  • Network architecture & switch design
  • Cybersecurity best practices
  • Remote access infrastructure
🗄️ Control Panel Eng.
  • MCC, PCC, APFC, MLDB panels
  • IEC 60204 / IS 8623 standards
  • SCCR rated & thermally modelled
  • Full FAT with thermal imaging
  • CE / UL Listed on requirement
Code Quality
Structured · Documented
FDS, SDS, block library index, change log. No undocumented magic bits.
Commissioning
FAT + SAT Protocols
Formal Factory Acceptance Test at our Mumbai facility. SAT with your team at startup.
Standards
IEC / IS / ISA
IEC 60204, IEC 61511 SIS, ISA-88 batch — applied on every applicable project by default.
02
Pillar 02 ⭐ Priority
Battery Manufacturing Automation

BATTERY LINE
AUTOMATION &
INTEGRATION

India's battery demand will grow from 13 GWh (2024) to 244 GWh by 2035 — a 19× surge. Every new GWh needs precision automation across its entire production line. SMK Control brings direct battery manufacturing floor experience. We understand electrolyte viscosity, electrode thickness tolerance, OCV acceptance limits. We don't read about it — we've worked with it.

Discuss Battery Line
// Technical Specifications
SLURRY_ACCURACY±0.1% gravimetric
ELECTROLYTEVacuum + load cell feedback
CHEMISTRIESNMC · LFP · NCA · Solid-State
EOL_TESTSOCV · IR · DCIR · Formation
TRACEABILITYBarcode/QR — cell·module·pack
MES_INTEGRATIONOPC-UA to ERP/MES
VISIONCognex · Keyence defect detect
BMS_PROTOCOLSCAN · RS485 · SMBus
SERVOSiemens SINAMICS positioning
DATA_LOGGING100% per unit produced
⚗️ Slurry Dispensing
  • Gravimetric ±0.1% accuracy
  • Per-chemistry PLC recipe management
  • Automated cleaning & purge sequences
  • NMC, LFP, NCA, solid-state ready
  • Pump, valve, agitator sequencing
💧 Electrolyte Filling
  • Precision filling — load cell feedback
  • Vacuum-assisted uniform distribution
  • Automated valve + leak detection
  • Full traceability per unit
  • Solvent recovery & safety interlocks
🔧 Cell & Module Assembly
  • Stacking, tab welding, compression
  • Servo-driven positioning + encoder
  • Torque monitoring — bolted connections
  • Vision-based alignment verification
  • OCV/IR end-of-line integration
🧪 EOL Testing
  • OCV, IR, DCIR, formation, capacity
  • 100% data logging to MES via OPC-UA
  • Barcode/QR at cell, module, pack
  • Non-conformance flagging & hold
  • SPC output for process control
👁️ Vision Inspection
  • Scratch, contamination, misalignment
  • Cognex / Keyence high-speed cameras
  • Auto accept/reject + conveyor divert
  • SPC data output to SCADA/MES
  • Statistical process control output
🔋 BMS & Formation
  • BMS wiring verification & protocol test
  • Formation cycling with I/V logging
  • Capacity grading and sorting
  • CAN, RS485, SMBus OEM integration
  • Thermal management integration
Market Context
13 → 244 GWh
India's projected battery demand by 2035. Every GWh needs precision line automation.
Our Edge
Floor Experience
Direct battery manufacturing operational knowledge — chemistry, tolerances, uptime.
Data Capture
100% Per Unit
Every parameter logged — weight, voltage, current, temperature. Full genealogy.
03
Pillar 03
Special Purpose Machines

CUSTOM SPM
DESIGN &
MANUFACTURE

Standard machines don't fit every process. SMK Control engineers and builds SPMs from first principles — your cycle time, your material, your quality target. Every machine is engineered, fabricated, assembled, and validated at our Mumbai facility before dispatch. You receive a working, documented machine — not a project still being figured out at your site.

Discuss Your SPM Requirement
// SPM Parameters
DISPENSE_ACCURACY±0.1% gravimetric
POWDER_ACCURACY±0.5g on 50kg batch
FILLING_TYPESPail · Drum · IBC · Bottle
GANTRY_AXES2-axis / 3-axis Cartesian
PAYLOAD0.5kg to 50kg
END_EFFECTORSVacuum · Gripper · Magnetic
GAUGINGLaser / LVDT non-contact
COMPLIANCE21 CFR Part 11 option
VALIDATIONIQ / OQ / PQ ready
LEAD_TIME6–14 weeks from FAT
💧 Liquid Dispensing
  • Gravimetric ±0.1% — servo pump/valve
  • Multi-nozzle simultaneous fill
  • Adhesives, oils, chemicals, electrolytes
  • Heated manifold for high-viscosity
  • Closed-loop feedback control
🌾 Powder Dosing
  • Loss-in-weight & gain-in-weight modes
  • Screw feeder + vibratory feeder
  • Hygienic design — pharma/food grade
  • ±0.5g accuracy on 50kg batches
  • Automated CIP/WIP sequences
⚖️ Filling Skids
  • Pail, drum, IBC, bottle filling
  • Multi-head for high throughput
  • Integrated checkweigher + reject
  • PLC recipe management
  • Skid-mounted, easy install
🤖 Gantry & Pick-Place
  • 2-axis / 3-axis Cartesian systems
  • Siemens SINAMICS servo drives
  • Vacuum, gripper, magnetic EEs
  • 0.5kg–50kg payloads
  • Vision-guided positioning option
📏 Thickness Gauging
  • Non-contact laser / LVDT measurement
  • Real-time SPC to SCADA/MES
  • Multi-point profiling — flat sheet
  • Battery electrode, foil, plastic
  • Auto accept/reject + alarm
🏭 Blending Skids
  • Closed-loop weight & flow control
  • Agitator, pump, valve sequencing
  • Hygienic or industrial construction
  • Compact skid for easy relocation
  • Chemicals, food, pharma blending
Design Process
Concept → FAT
Process Design Specification → design → build → FAT at Mumbai facility. No surprises on site.
Validation
IQ / OQ / PQ Ready
All documentation to support pharma/regulated environment qualification requirements.
Lead Time
6–14 Weeks
Approved drawings to FAT-ready machine. Exact timeline based on complexity & procurement.
04
Pillar 04
Export Control Panels

UL LISTED · CE MARKED
EXPORT PANELS

Indian engineering at global standards. We manufacture control panels for OEMs exporting to the USA, Europe, and ANZ — built to the exact standards their customers demand. Same drawings, same compliance, at 60–70% of equivalent Western fabrication cost. IEC export code HGBPK3522H — authorised to ship globally.

Request Panel Quote
// Standards & Compliance
USA_STANDARDNFPA 79 / UL 508A Listed
EU_STANDARDCE Marked · IEC 60204-1
LV_SWITCHGEARIEC 61439-1 / IEC 61439-2
INDIA_STANDARDIS 8623 compliant
SCCR_RATINGCalculated & documented
FAT_PACKAGEThermal imaging included
COMPONENTS_USAAllen-Bradley · Siemens · GE
COMPONENTS_EUSiemens · Schneider · ABB
DOCS_BUNDLESLD · GA · BOM · FAT · CE Dec
LEAD_TIME4–10 weeks from approved dwgs
🇺🇸 NFPA 79 / UL 508A (USA)
  • NFPA 79 Industrial Machinery standard
  • UL Listed components: A-B, Siemens, GE
  • SCCR calculated per UL 508A Annex D
  • Thermal imaging in FAT package
  • For OEMs exporting to North America
🇪🇺 CE Marked (Europe/UK)
  • IEC 60204-1 Safety of Machinery
  • EN standard component selection
  • Technical file + Declaration of Conformity
  • EMC and LVD Directive compliance
  • UK PSSR and UKCA guidance available
🏭 Indian Standard Panels
  • IS 8623 / IEC 61439 compliant
  • MCC, PCC, APFC, MLDB panels
  • HRC fuse coordination & busbar sizing
  • IP54 to IP65 enclosures
  • Full tested before dispatch
📋 Full Docs Bundle
  • Single Line Diagram (SLD)
  • General Arrangement (GA) drawing
  • Full BOM with part numbers
  • FAT protocol + thermal report
  • CE Declaration / UL reports
📦 Export-Ready Dispatch
  • Fumigated wooden crate packing
  • Insurance & freight arrangement
  • IEC code HGBPK3522H — authorised
  • GST Zero-Rated export invoicing
  • USA, EU, ANZ, Middle East delivery
💰 Cost Advantage
  • 60–70% lower vs UK/US fabrication
  • Same CAD, standards, documentation
  • IST timezone — fast design review
  • Direct engineering — no agents
  • Long-term supply partner model
Standards Depth
NFPA + IEC + IS
All three standards families. Tell us your destination market and we engineer to it.
FAT at Mumbai
Before Every Shipment
Full Factory Acceptance Test including insulation test, functional check, thermal imaging.
Export Status
IEC: HGBPK3522H
Authorised exporter. GST Zero-Rated invoicing. Clean customs documentation.
05
Pillar 05
Global Offshore Engineering

SIEMENS OFFSHORE
PROGRAMMING &
SCADA DELIVERY

System integrators and machine builders in the USA, Europe, and ANZ who need Siemens-specialist engineering delivered remotely — reliably, on schedule, at a fraction of local cost. We operate as your extended engineering team. NDA from day one. Structured delivery. Full handover documentation.

Discuss Your Offshore Requirement
// Offshore Capability
TIA_PORTALV15 / V16 / V17 / V18
PLC_RANGES7-300·400·1200·1500
SAFETYF-CPU / F-IO SIL2/3
WINCCProfessional · Runtime · Unified
SCADA_OTHERiFix · Ignition · InTouch
REMOTE_ACCESSSinema RC · VPN · AnyDesk
TIME_ZONEIST UTC+5:30 (overnight)
COST_SAVING60–70% vs USA/UK rates
ENGAGEMENTHourly · Fixed · Retainer
PROTECTIONNDA from day one
🖥️ PLC Programming
  • TIA Portal V15–V18, all S7 families
  • LAD, FBD, SCL, STL, GRAPH
  • Safety Integrated SIL2/3
  • Structured code, full documentation
  • Fault finding & optimisation
📊 SCADA Development
  • WinCC Professional, Runtime, Unified
  • Ignition, iFix, InTouch supported
  • Alarm, historian configuration
  • Remote access setup
  • OPC-UA to ERP/MES/cloud
🔗 Remote Commissioning
  • Live remote PLC access via VPN
  • Parameter tuning & drive commissioning
  • Video + remote desktop parallel
  • IST/EST/CET timezone coverage
  • Red-line as-built documentation
📄 Delivery Process
  • NDA signed → Scope briefing
  • FDS review and approval
  • Development with weekly updates
  • FAT/simulation remote support
  • Structured O&M handover
🌍 Engagement Models
  • Fixed-price per project scope
  • Hourly rate weekly invoicing
  • Monthly retainer for support
  • Typical: 2–12 week projects
  • All NDA protected
⏱️ Time Zone Advantage
  • IST UTC+5:30 = overnight for West
  • Brief at EOB EST = done by your morning
  • Effective overnight engineering delivery
  • 60–70% cost vs USA/UK engineer rates
  • IP protected — NDA from first contact
Cost Advantage
60–70% Saving
Vs equivalent USA/UK Siemens engineering rates. Same TIA Portal, same quality, same docs.
Timezone
Overnight Delivery
IST UTC+5:30 — your brief at EOB becomes completed work by your next morning.
IP Protection
NDA Day One
Non-Disclosure Agreement signed before any project details are shared. Your IP is protected.
Sectors We Serve

INDUSTRIES WE AUTOMATE

Precision automation across sectors — from compact production cells to plant-scale integrated systems.

🔋
Battery & EV
Challenge: Tight tolerances, chemistry variation
Cell assembly, electrolyte filling, EOL test, BMS integration, 100% traceability — all automated and logged.
⚗️
Chemical & Pharma
Challenge: GMP compliance, data integrity
ISA-88 batch control, 21 CFR Part 11 audit trail, reactor automation, dosing skids with full validation docs.
🍞
Food & Beverage
Challenge: Hygiene, allergen control, throughput
Hygienic SPMs, automated CIP/WIP, recipe management, filling & weighing lines, allergen traceability.
🏭
General Manufacturing
Challenge: Consistency, speed, quality inspection
Assembly line automation, conveyor control, pick-and-place gantry, EOL testing, vision inspection.
🚗
Automotive Components
Challenge: Torque accuracy, serialisation
Assembly & test automation, torque monitoring, EOL functional test, vision inspection, part traceability.
Power & Energy
Challenge: Safety, uptime, load management
Substation panels, MCC/PCC/APFC, transformer protection, energy monitoring SCADA for utilities.
🔩
Metal & Finishing
Challenge: Chemical dosing, effluent control
Plating line control, chemical dosing automation, temperature/pH/conductivity closed-loop control.
💊
Life Sciences
Challenge: Cleanroom, validation, serialisation
Cleanroom-compatible SPMs, IQ/OQ/PQ documentation, serialisation, environmental monitoring.

HAVE A PROJECT IN MIND?

Share your requirement — process description, P&ID, or just a brief. We'll come back with a technical response within 24 hours.

Project Highlights

REAL ENGINEERING.
MEASURABLE RESULTS.

Representative engineering case studies from our areas of expertise.

Battery Manufacturing · Mumbai
Electrolyte Dispensing Automation for Li-Ion Cell Line
Problem

Manual electrolyte dosing on a 200-cell/day Li-Ion line causing ±8% weight variation, high rejection rate at EOL testing, and no batch traceability for quality audits.

Solution

Siemens S7-1500 PLC with load cell feedback loop, vacuum-assisted fill head, automated purge sequence, per-chemistry recipe management. Full traceability via barcode scan at each station, logged to SQL database via OPC-UA.

Result

Dispensing accuracy improved to ±0.08%, EOL rejection rate dropped, 100% traceability achieved on every unit produced.

±0.08%
Fill Accuracy
100%
Traceability
↓78%
Rejection Rate
Chemical Plant · Maharashtra
ISA-88 Batch Control System for Specialty Chemicals Reactor
Problem

Manual recipe entry by operators causing batch-to-batch variation, missing audit trail for GMP compliance, and no remote monitoring for the plant manager.

Solution

Siemens TIA Portal S7-1500 with ISA-88 recipe management — 24 recipes, automated dosing and temperature control sequences. WinCC SCADA with full historian, alarm management, and remote access for the plant manager via Sinema RC.

Result

Batch-to-batch consistency dramatically improved, full GMP audit trail in place, plant manager can monitor from mobile, operators require minimal training per new recipe.

24
Recipes Managed
GMP
Audit Trail
Remote
Monitoring Live
OEM Machine Builder · Export to USA
NFPA 79 Control Panel for Packaging Machine Export
Problem

A Mumbai-based packaging machine OEM needed NFPA 79 compliant control panels for their machines exported to the USA but had no local capability to build to US standards and was paying 3× the cost for US fabrication.

Solution

SMK Control fabricated NFPA 79 / UL 508A compliant control panels using UL Listed Allen-Bradley and Siemens components. SCCR calculated per UL 508A Annex D. Full FAT with thermal imaging. Complete documentation package for US customs and end-customer.

Result

Panels accepted by US end-customer on first inspection. OEM achieved 62% cost reduction vs previous US fabrication. Ongoing supply partnership established.

62%
Cost Saving
NFPA79
Compliant
1st
Inspection Pass
System Integrator · Australia (Offshore)
Siemens TIA Portal Remote Programming — Water Treatment SCADA
Problem

An Australian system integrator needed Siemens S7-1500 programming and WinCC SCADA development for a water treatment plant but their in-house Siemens resource was committed to another project for 3 months.

Solution

SMK Control signed NDA and received FDS. Full TIA Portal programming (LAD + SCL), WinCC SCADA development with historian and alarm management, remote commissioning support via VPN. FDS, SDS, FAT protocol, O&M manual delivered with handover.

Result

Delivered on schedule. Client reported clean FAT with zero major punch list items. Ongoing retainer for maintenance and expansion programming established.

On Time
Delivery
0
Major Punch Items
65%
Cost vs Local Rate
Why SMK Control

8 REASONS ENGINEERS
CHOOSE US

01
Floor Experience First
We've stood on battery lines and automation shop floors — not just drawn from an office. We understand your process before we programme it.
02
One Partner, Full Scope
Engineering, panels, programming, commissioning, documentation — all in-house. One contact, full accountability.
03
Siemens Specialist Depth
TIA Portal, S7-1200/1500, WinCC, Safety PLC — the depth others call us for when their Siemens project gets complex.
04
Global Standards, Indian Cost
UL Listed, CE Marked, IEC 60204 — export-grade quality at 60–70% of equivalent Western cost.
05
Battery Line Capability
Dedicated expertise for India's fastest-growing sector. Slurry, electrolyte, EOL test — we deliver what battery lines need.
06
Documented Deliverables
FDS, SDS, drawings, FAT, O&M on every project. Your team can maintain it without calling us every time.
07
Direct Communication
No account managers or sales layers. You talk directly to the engineer building your system.
08
GSTIN · MSME · IEC Ready
Fully compliant for Indian procurement. GST invoicing, MSME certification, IEC for export. Clean for your commercial team.
About Us

BUILT ON ENGINEERING.
DRIVEN BY RESULTS.

SMK Control is a Mumbai-based industrial engineering company founded by engineers who came from the shop floor — not the boardroom. We have commissioned PLC systems on live production lines, configured SCADA on running chemical plants, and designed SPMs that had to work from day one.

We believe automation should be understandable, maintainable, and reliable. Every system we deliver comes with complete documentation so your team can operate and maintain it independently. No black boxes. No proprietary lock-in.

From our base at Vikhroli Corporate Park, Mumbai, we serve Indian manufacturing industries and global clients in the USA, Europe, and ANZ. We are authorised exporters (IEC: HGBPK3522H), MSME registered, and GST compliant — making us straightforward to work with for both Indian procurement teams and international buyers.

Our Vision

To be recognised as a globally trusted automation engineering company — delivering world-class precision engineering solutions from India to the world.

Our Mission

Automate confidently. Deliver on spec. Build partnerships where your process success is our performance metric.

GSTIN
27HGBPK3522H1Z3
IEC Code
HGBPK3522H
Registration
MSME / Udyam Registered
Location
Vikhroli Corporate Park, Mumbai
Export Markets
India · USA · Europe · ANZ · Middle East

Engineering Documentation Standard

FDS, SDS, FAT, O&M on every project — not just large ones. Non-negotiable.

Structured, Commented Code

Every PLC programme delivered with full inline comments and block library index.

FAT Before Dispatch — Always

No equipment leaves our facility without a completed Factory Acceptance Test.

READY TO AUTOMATE
YOUR PROCESS?

Tell us your requirement. We'll respond with a technical approach within 24 hours — no generic proposals, no copy-paste quotes.

Get In Touch

LET'S DISCUSS YOUR
AUTOMATION CHALLENGE

Contact SMK Control

📞
Phone
Mon–Sat, 9:00 AM – 7:00 PM IST
✉️
Sales Enquiries
Response within 24 hours
🔧
Technical & Projects
FDS, drawings, scope discussions
💰
Accounts & Invoicing
📍
Address
B13, Vikhroli Corporate Park
LBS Road, Vikhroli (W), Mumbai – 400079
Get a Free Quote
Fill this form and we'll respond within 24 hours with a technical approach.
Or email us directly: sales@smk-control.com · +91 62040 74825
Chat with us on WhatsApp
💬